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At Kodiak International, we provide specialized Oil & Gas services focused on safety, efficiency, and operational excellence.
FUSION is Kodiak International’s advanced solution for sand control and proppant flowback management under extreme conditions. Using a proprietary two-component reactive system, FUSION forms a highly permeable, self-supported pack that acts as an in-situ filter. The system is designed to deliver effective sand control across a wide range of well environments, from low temperature to ultra-high pressure and temperature scenarios.
How FUSION Works How FUSION Works
- Resin Coating: Applied to the proppant at the plant, with >3 years of shelf life.
- Activator: Pumped with the carrier fluid at the wellsite.
- Downhole Reaction: Coating chemically reacts with the activator, bonding proppant grains into a consolidated yet permeable pack.
- Versatility: Works from 25 °C (77 °F) to > 600 °F, and at any stress condition, handling very high injection and production rates.
Core Applications
FUSION is engineered for multiple well challenges and environments:
Screenless Completions Screenless Completions
- Controls sand and prevents fines migration without the need for screens.
- Enables bypass of near-wellbore damage and stimulates production.
- Proven in Colombia and Oman, with results including ESP run life extended from 20 days to >18 months and production increases of up to 775%.
Gravel Pack Remedial Gravel Pack Remedial
- Rigless interventions restore sand control without replacing hardware.
- Effective in offshore operations (Caspian) and onshore remedial campaigns.
Formation Stabilization Formation Stabilization
- Supports casing, consolidates formation fines, and restores production rates.
- Successful projects in Texas and coal bed methane fields demonstrated zero sand and fines production.
Extreme Injection/Production Wells Extreme Injection/Production Wells
- Supports casing, consolidates formation fines, and restores production rates.
- Successful projects in Texas and coal bed methane fields demonstrated zero sand and fines production.
Extreme Injection/Production Wells Extreme Injection/Production Wells
- Achieves rates up to 57,000 bwpd at 40 BPM (GoM injectors).
- Prevents proppant flushing while maintaining ultra-high permeability.
- Rigless Operations: Lower OPEX compared to conventional CAPEX-heavy completions.
- Cost-Effective: Screenless and hardware-free solutions reduce overall well completion costs.
- Durability: Stronger bonding and higher compressive strength than conventional resin-coated proppants (RCPs).
- Flexibility: Applicable to new wells, mature fields, and remedial interventions.
- Enhanced Production: Demonstrated increases from 128% to over 700% in treated wells.
Why Choose FUSION? Why Choose FUSION?
- Proven Technology: Validated in multiple regions (Colombia, Oman, Caspian, Gulf of Mexico, Australia).
- Versatile Applications: Effective in both producers and injectors, from low-temperature coal bed methane to ultra-high stress deepwater completions.
- Operational Simplicity: Blended on site with standard pumping operations.
- Innovative Remediation: Provides solutions for failed gravel packs, fines migration, and sand control in challenging environments.
FUSION combines innovation, strength, and efficiency to redefine sand control. With its unique chemistry and broad range of applications, Kodiak International enables operators to achieve longer equipment life, higher production, and reduced costs, all without compromising safety or reliability.
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